The production of an LED sign takes some time, which explains why most manufacturers offer express or standard deadlines. LED customization undergoes a high engineering level to ensure the product is satisfactory to the customer. Here is the typical production process for an LED sign manufacturer once a client approves the start of the LED sign project.
How did LED sign manufacturers come into existence?
Nick Holonyak first developed the LED sign in 1962. It was first red during the first decade. Then since its existence in the 1960s, the first LED screen was developed in 1977 by James Mitchell, and that won a NASA award.
This technology used one color because blue Leads were insufficient at that time. Since then, LED screen technology has changed, and LED signs are made of blue, green, and red Leads.
The production process for an LED sign manufacturer
1. Order acceptance
After settling on the final price of the LED sign and all specifications you need to be included, you will formalize the order with the LED manufacturer. This can be settled through the signing of the pro forma invoice.
led sign manufacturer
2. Technical Studies
Once the order is approved, the details are handed over to the manufacturer's team of experts, who will fully handle the project.
The technicians will study the project thoroughly and distinguish all the features needed in the product. Such features may include size depending on the type of LED sign in demand.
3. Structural Designs
After thoroughly studying your project, the technicians focus on structural design to meet the customer's needs. This includes assembling structures.
Generally, these are the electronic components that the LED sign will have. The frames of the LED screen are structured from scratch to fit the customer's features and size perfectly.
4. Electronic Components
The assembling of electronic components is a complex process that an LED sign manufacturer undergoes. The LED and electronic components are programmed to ensure the parts used to correspond with the customer's requirements.
The assembled electronics get converted into plates that play static images in motions and colors. The circuits manufactured are then assembled to form complete panels that are fully functional and able to produce a full-color image.
5. Assemblies
Before the general assembly, the LED panels get adjusted to chromatic and light levels. This ensures that the LED sign's color and sharpness are the same.
The photoelectric sensors are used to measure chromatic patterns and memorize the LED components to achieve this. The structural and the parts are then assembled to form units that can reproduce videos.
6. Tests
In the image control phase, numerous videos are reproduced to analyze the chromatic and quality of leaves. Various video tests are conducted to analyze color quality.
Specialized materials are used to adjust and measure different parameters of components. At the end of the testing process, the unit is turned on, thus adjusting the whole unit.
7. Packaging
Here the LED sign is ready. The manufacturer ensures it is packed and shipped safely. The LED sign is packed in a high-resistance package; thus, product protection while shipping is guaranteed.
The production of an LED sign takes some time, which explains why most manufacturers offer express or standard deadlines.
8. Shipping
For LED signs to arrive in an optimal state, the LED sign manufacturer classifies shipments into two; standard and priority delivery. Standard shipping takes almost a month after formalization, while priority delivery is made as soon as possible.
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